Product Description
Product Description
Conveyor impact rollers, also known as shock absorbing rollers or buffer roller, it is mainly used at the receiving point of the belt conveyor to reduce the impact of the falling material on the conveyor belt. The impact rollers can be divided into rubber lined impact rollers, rubber rings impact rollers, rubber coated impact rollers as per different application environments.
Features:
· Rollers are designed for smooth rotation, low noise, and long service life.
· Diameter range: 76 mm to 219 mm, other diameters available on your request.
· Pipe length: 100mm to 3000 mm.
· Water proof and dust proof.
· Each roller come out through strict inspection and test to ensure high level quality.
· Roller Surface Colour : Any colour as per customer request.
Minimum Order Quantity: 50 Piece
Characters:
- Good Toughness - more than 10 times tough that of ordinary metals;
- 2. Longer Service Life - 5 times service life that of traditional steel rollers;
- 3. Light Weight and Low Rotation Inertia - reduced the friction coefficient between the roller and the belt;
- 4. Extended the Life of the Conveyor Belt - installed under the material receiving section of the conveyor to reduce the impact of the material on the conveyor belt during blanking, and to extend the service life of the conveyor belt
- 5. Suitable for Corrosive Working Environment - high wear resistance, better self-lubricating property, super corrosion resistance, 5 times service life than that ordinary steel rollers used in corrosive worksite.
Applications:
---Mining & Minerals Industry
---Cement Industry
---Chemical Industry
---Coal Industry
---Salt Industry
---Ceramic Industry
---Sugar Industry
---Paper and Pulp Industry
---Iron and Steel Industry
| product name | conveyor roller |
| keyword | impact roller |
| advantage | waterproof, noiseless, environmental |
Detailed Photos
Packaging & Shipping
Rollers are devided into bare packaging, pallets, wooden boxes and other packaging
Company Profile
HangZhou CHINAMFG Conveying Machinery Co, Limited was found in May, 2005. It registered capital is 11.68 million CNY. It is a private enterprise of stock holding system. It is located in economic and technological development zone of Xihu (West Lake) Dis. town. We can produce CHINAMFG Brand TD75, DT II, DT IIA fixed belt conveyor, mobile lifting belt conveyor, enviromental protection belt conveyor, sluge belt conveyor, mine belt conveyor, farming belt conveyor, farming belt conveyor, workshop line, large dip angle belt conveyor, roller conveyor, roller and pulley. We have special belt conveyor designer team. We have been granted industrial production licenses, Quality certification, trademark with reputation. It is improved CHINAMFG brand. We supply our products to home and abroad machinery factories. Also supply best price to our dealers' and trading company. And we have independent export authority. According to different requirements of domestic and foreign customers' drawings, we can produce German DIN standard , Australian AS standard, Japanese JIS standard, American CEMA standard, South African SANS-SABS standard, Russian Gost standard, French AFNOR standard, etc. Products are exports to the Middle East, Africa, America, Australia, Europe, Southest Asia, Russia and other countries and regions.
There are large-scale lathe, CNC machine, double pressing machine, double welding machine, double boring machine, milling machine, professional equipments machines. We can produce 50 CHINAMFG belt conveyor, 20 pieces drum, 500 sets bracket, we can produce 2000 pieces roller per day and 700 thousand rollers per year. We choose SRB brand bearing and special tube , cold-drawing shaft and special housing and labyrinth seals. The professional inspectors use testing equipment to examine the roller of the effects for waterproof, preventing static electricity sideway, moving up and down, revolving resistance and falling test. The examine result is that the qualified rate of the rollers is over 98%. The noise of the rollers is very low and its running is very nimble. The life of the rollers is over 30000 hours, and the products are praised by our customers. Our roller are widely used in coal mine, mines, ports, steel plants, fertilizer plants, animal feed factory, cement big small and medium enterprises.
Our company pursues that credit is as aim and quality is the most important. We requests to live and develop with quality and credit. Strength the inner management and improve the quality of the products constantly. Offer the best products for customers from the beginning to the end. At the same time, provide the best service for customers.
Our Advantages
Features:
1) CHINAMFG design, suitable for heavy lifting.
2) The bearing housing and steel tube are assembled and welded with a concentric automatic.
3) Cutting of the steel tube and bearing is performed with the use of a digital auto device/machine/equipment..
4) The bearing end is constructed to ensure that the roller shaft and bearing can be firmly connected.
5) Fabrication of the roller is effected by an auto device and 100% tested for its concentricity.
6) Roller and supporting components/materials are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA standard.
7) The casing is manufactured with highly composite, anti corrosive alloy.
8) The roller is lubricated and free from maintenance.
9) Woring life expectancy is up to 30,000 hours or more, depending on usage.
10)Vacuum sealed which has withstood anti water, salt, snuff, sandstone and dust proof experiments
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2005,sell to Mid East(64.00%),Eastern Asia(16.00%),South America(7.00%),Southeast Asia(7.00%),Africa(6.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Belt Conveyor,Conveyor Spare Parts,Conveyor Pulley,roller brackets,belts
4. why should you buy from us not from other suppliers?
We have a professional team with rich experience in conveyor industry at CHINAMFG Our team will provide first-class service to you.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,FCA,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Russian
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| After-sales Service: | Can Be Provide |
|---|---|
| Warranty: | 1 Year |
| Structure: | Roller Conveyor |
| Material: | Stainless Steel |
| Material Feature: | Oil Resistant, Heat Resistant, Fire Resistant |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can ratchet wheels be customized for specific uses or integrated into different systems?
Yes, ratchet wheels can be customized for specific uses and seamlessly integrated into various mechanical systems. Customization allows for tailoring ratchet wheels to meet the unique requirements of specific applications. Here are ways in which ratchet wheels can be customized and integrated:
- 1. Custom Tooth Profile: Ratchet wheels can be designed with a specific tooth profile to match the desired level of control and movement. Custom tooth spacing and sizes can be created to achieve precise incremental motion or accommodate varying load capacities.
- 2. Material Selection: Depending on the application's demands, ratchet wheels can be manufactured from different materials, including various types of metals such as steel, stainless steel, or alloys. Specialized coatings can also be applied for enhanced durability and corrosion resistance.
- 3. Size and Diameter: The size and diameter of the ratchet wheel can be customized to fit within the available space of the mechanical system. This ensures a proper fit without clearance issues or interference with other components.
- 4. Load Capacity: Custom ratchet wheels can be designed to handle specific load capacities, making them suitable for both light-duty and heavy-duty applications. Reinforced designs with larger teeth and diameters can support heavier loads.
- 5. Pawl and Catch Mechanism: The design of the pawl or catch mechanism can be tailored to ensure optimal engagement and disengagement with the custom ratchet wheel. This customization ensures reliable operation in the intended application.
- 6. Precision Requirements: For applications demanding precise control and adjustments, fine-tooth custom ratchet wheels can be created to provide finer incremental movement and enhanced accuracy.
- 7. Regulatory Compliance: Custom ratchet wheels can be designed to meet specific industry standards and safety regulations, ensuring compliance with applicable requirements.
- 8. Integration into Systems: Ratchet wheels can be seamlessly integrated into various systems, including hand tools, winches, tie-down mechanisms, conveyor systems, and more. Their unidirectional and locking capabilities make them valuable components in many applications.
Customized ratchet wheels are often used in specialized industries and applications where standard off-the-shelf components may not fully meet the unique demands. Manufacturers and engineers work closely to design and produce custom ratchet wheels that precisely match the specifications and requirements of the intended use, contributing to the efficiency and reliability of the mechanical systems they are part of.
How does the choice of ratchet wheels affect the overall performance and reliability of mechanical systems?
The choice of ratchet wheels plays a significant role in determining the overall performance and reliability of mechanical systems. Here's how different factors related to ratchet wheel selection impact these aspects:
- 1. Load Capacity: The load capacity of the chosen ratchet wheel must match the intended application. Using a ratchet wheel with insufficient load capacity can lead to premature wear, slippage, and safety risks.
- 2. Material Selection: Ratchet wheels are available in various materials, such as steel, stainless steel, and plastic. The choice of material affects factors like durability, corrosion resistance, and weight. Selecting the appropriate material for the environment and application is critical.
- 3. Tooth Profile and Design: The tooth profile and design of the ratchet wheel impact how well it engages with the pawl or catch. Proper tooth design ensures reliable engagement, reducing the risk of slippage or unintended movement.
- 4. Precision and Tolerance: High-precision ratchet wheels with tight tolerances provide smoother and more consistent operation. Precision is essential in applications where accuracy and repeatability are critical.
- 5. Pawl Compatibility: Ensure that the selected ratchet wheel is compatible with the accompanying pawl or catch mechanism. Incompatibility can lead to issues with engagement and reliability.
- 6. Surface Finish: The surface finish of the ratchet wheel affects friction and wear. A polished or treated surface can reduce friction, extend the service life, and enhance performance.
- 7. Environmental Considerations: Consider the environmental conditions in which the ratchet wheel will operate. Extreme temperatures, exposure to chemicals, or outdoor use may require specialized materials or coatings to maintain reliability.
- 8. Maintenance Requirements: Some ratchet wheels may require more frequent maintenance than others. Understanding the maintenance needs of the chosen ratchet wheel is crucial for long-term reliability.
- 9. Compliance with Standards: Ensure that the selected ratchet wheel complies with industry standards and regulations. Compliance is essential for safety and reliability in specific applications.
- 10. Cost-Benefit Analysis: Consider the cost-effectiveness of the chosen ratchet wheel. While high-quality options may come at a higher price, they often offer better long-term reliability and reduced maintenance costs.
- 11. Application-Specific Features: Some ratchet wheels may offer features tailored to specific applications, such as noise reduction or enhanced security. Choosing a wheel with the right features can improve overall system performance.
- 12. Supplier Reputation: The reputation and reliability of the supplier or manufacturer also play a role. Established suppliers with a track record of quality can offer assurance in the performance of their products.
In summary, the choice of ratchet wheels affects the overall performance and reliability of mechanical systems by influencing load capacity, material selection, tooth design, precision, and many other factors. Selecting the right ratchet wheel for a given application is crucial for achieving optimal system performance and longevity.
Can you describe the factors to consider when selecting ratchet wheels for specific applications?
When selecting ratchet wheels for specific applications, several important factors should be taken into consideration to ensure optimal performance and reliability. These factors include:
- 1. Load Capacity: Determine the maximum load or force the ratchet wheel will need to handle. Choose a ratchet wheel with the appropriate load capacity to ensure safe and efficient operation. Larger and more robust ratchet wheels are suitable for heavy-duty applications.
- 2. Space Constraints: Consider the available space within the mechanical system where the ratchet wheel will be installed. Ensure that the selected ratchet wheel size fits within the allocated space without interference or clearance issues.
- 3. Tooth Profile: The tooth profile of the ratchet wheel should match the application's requirements. Standard ratchet wheels have angled teeth, while fine-tooth ratchet wheels offer finer control. Select the tooth profile that suits the desired level of precision and movement control.
- 4. Material: Choose a ratchet wheel material that is compatible with the application's environment and demands. Common materials include hardened steel or alloy metals for durability. In corrosive environments, opt for corrosion-resistant coatings or materials.
- 5. Pawl Compatibility: Ensure that the selected ratchet wheel is compatible with the pawl or catch mechanism used in the application. The pawl should effectively engage and disengage with the ratchet wheel's teeth for reliable operation.
- 6. Precision Requirements: Consider the level of precision required in the application. Fine-tooth ratchet wheels are suitable for applications demanding precise adjustments, while standard ratchet wheels offer a balance of control and strength.
- 7. Operating Conditions: Evaluate the operating conditions, including temperature extremes, humidity, and exposure to chemicals or contaminants. Select ratchet wheels that can withstand these conditions without degradation.
- 8. Customization: For specialized applications or unique requirements, consider the option of custom-designed ratchet wheels. Customization allows for tailoring the ratchet wheel's size, tooth profile, and material to meet specific needs.
- 9. Maintenance: Assess the ease of maintenance and lubrication requirements. Some ratchet wheels may need periodic cleaning and lubrication to ensure smooth and reliable operation.
- 10. Regulatory Compliance: In some industries, specific standards and regulations may govern the choice of components. Ensure that the selected ratchet wheel complies with relevant industry standards and safety regulations.
By carefully considering these factors, you can select the most suitable ratchet wheel for your specific application, promoting efficient and reliable performance while minimizing the risk of issues or failures.
editor by Dream 2024-05-14