Product Description
Welcome to explore our range of conveyor rollers tailored to various standards, diameters, lengths, and types.
We take pride in producing high-quality solutions that meet your specific needs. Don't hesitate to reach out to us with your requirements and let us exceed your expectations.
Product Description
| Description | Fabrication Services flat belt idler pulley for belt conveyor |
| Application | Used in electric power, metallurgy,mine,coal, cement,steel,chemical, port, hydroelectric power and grain industries |
| Pipe/Tube/Shell | 1)Material:Q235 Steel |
| 2)Diameter:30cm-300cm | |
| 3)Length:500mm-5000mm,depends on the belt width of the conveyor | |
| Shaft/Axis | Material:#45 Steel |
| Bearing | Big roving crack, deep groove ball with double sealing |
| Welding | Pipe and bearing housing with automatic welding |
| Surface | Smooth steel color surface, rubber lagging surface |
| Color | Red,green,blue or as require |
| Service life | More than 30,000 hours |
| Standard | GB,ISO,DIN,CEMA,JIS |
Feature of belt conveyor drive drum for conveyor
1. Steady running, reliable quality and reduce maintenance;
2. Less movement longitudinally, rotating smoothly, extends the life span;
3. Various bearing housing and sealing structure are available for the customers choice;
4. Multipass labyrinthine sealing,preventing the mixed dirt and water immersed;
5.Manufacturing by steel pipe specially for of high precision roller, ensuring the strong load,
low shaking and less noise.
Our Advantages
Our Advantages:
- Experienced manufacturer specializing in electric rollers.
- ISO9001 certified company located in the mechanical and electrical capital of China.
- Products have obtained safety mark certificates and explosion-proof certificates.
- Advanced equipment and precision production capabilities.
- Successfully applied products to large state-owned enterprises.
- Committed to customer satisfaction and continuous improvement.
HangZhou Xihu (West Lake) Dis. Machinery Co., Ltd. is a manufacturer mainly engaged in the production of electric rollers. Our company is located in the HangZhou area of ZheJiang Province, and our series of products such as electric rollers are of high quality and affordable.
Welcome to consult and purchase.
HangZhou Xihu (West Lake) Dis. Machinery Co., Ltd. is located in the famous mechanical and electrical capital of China - Xihu (West Lake) Dis.. Our company has passed the ISO9001 quality system certification, and the electric drum is the first in the industry to obtain the safety mark certificate and explosion-proof certificate for mining products. We have advanced equipment for casting, forging, welding, heat treatment, chemical analysis type experiments, and have introduced a batch of precision production equipment and testing equipment such as CNC gear grinding machines, CNC boring and milling machines, worm grinding machines, and carbon nitrogen co infiltration furnaces.
Our products have been successfully applied to large state-owned enterprises such as GHangZhouba Group, CHINAMFG Petrochemical, CHINAMFG Oilfield, Xihu (West Lake) Dis. Mining Group, Shougang, Hangang, Taigang, Jigang, Yigang, and Baosteel Group.
The company always adheres to the development measures of emphasizing both introduction, absorption, and research and development, and continues to adhere to the business philosophy of "building a city with integrity". With customer satisfaction as the center, continuous improvement as the driving force, and the unremitting efforts of all employees, we provide users with satisfactory products and services.
We are all sincere and virtuous, and we strive for CHINAMFG and success!
For more details, please feel free to contact us!
Certifications
FAQ
Q1. Are you a manufacturer?
A. Yes, we have been manufacturing and selling conveyor belts for 20 years.
Q2. Can you produce belts of my own brand?
A: Yes, we can.
Q3. What about the lead time?
A. 1) Sample 5~14 days 2) 15~30 days according to the order quantity
Q4. What are the payment terms?
A. We prefer T/T, 30% of the order is prepaid, and the remaining 70% is paid before shipment
Q5. How do you guarantee product quality?
A. 1) R&D center with independent design and development capabilities 2) We have an independent testing laboratory with full performance testing capabilities for conveyor belts.
We can test various materials, rubber, fabrics, semi-finished products and finished products.
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| Material: | Aluminum Alloy |
|---|---|
| Surface Treatment: | Baking Paint |
| Motor Type: | Frequency Control Motor |
| Installation: | Slope |
| Warranty: | 1.5 Years |
| Machinery Test Report: | Provided |
| Samples: |
US$ 300/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What maintenance practices are recommended for ratchet wheels to ensure optimal functionality?
Maintaining ratchet wheels is essential to ensure their optimal functionality and longevity in mechanical systems. Here are recommended maintenance practices for ratchet wheels:
- 1. Regular Inspection: Perform routine visual inspections of the ratchet wheel and the surrounding components. Look for signs of wear, damage, or deformation. Pay attention to the teeth, as worn or damaged teeth can affect engagement.
- 2. Cleaning: Keep the ratchet wheel and associated components clean from dirt, debris, and contaminants. Clean with a suitable solvent or degreaser to remove built-up grime and ensure smooth operation.
- 3. Lubrication: Apply a suitable lubricant to the ratchet wheel and pawl or catch mechanism to reduce friction and prevent premature wear. Follow the manufacturer's recommendations for lubrication intervals and types of lubricants.
- 4. Pawl or Catch Inspection: Check the pawl or catch mechanism that engages with the ratchet wheel. Ensure it is in good condition, and there is no excessive wear or damage. Replace worn or damaged pawls promptly.
- 5. Alignment: Verify that the ratchet wheel is correctly aligned with the pawl or catch. Misalignment can lead to uneven wear and reduced effectiveness. Make any necessary adjustments to ensure proper engagement.
- 6. Tightening Fasteners: Periodically check and tighten any fasteners, such as bolts and nuts, that secure the ratchet wheel and its associated components. Loose fasteners can lead to play and affect performance.
- 7. Teeth Replacement: If teeth on the ratchet wheel show signs of significant wear or damage, consider replacing the ratchet wheel or the affected teeth. Damaged teeth can lead to unreliable engagement.
- 8. Corrosion Prevention: In corrosive environments, take measures to prevent rust or corrosion on the ratchet wheel. This may include applying protective coatings or using corrosion-resistant materials.
- 9. Calibration (If Applicable): In applications requiring precise control, consider calibrating the ratchet wheel to ensure it provides the desired incremental movement accurately.
- 10. Safety Check: Ensure that ratchet wheels in safety-critical applications are functioning correctly and have not been compromised in any way. This includes systems in vehicles, safety equipment, and emergency mechanisms.
- 11. Replacement: As ratchet wheels age and show significant wear, it's advisable to replace them to maintain the reliability and safety of the system.
Regular maintenance and inspection of ratchet wheels are essential to prevent unexpected failures, ensure proper engagement, and extend their service life. Following these maintenance practices helps maintain the optimal functionality and reliability of ratchet wheels in mechanical systems.
Can you share tips for selecting the right ratchet wheel based on specific industry requirements and load capacities?
Selecting the right ratchet wheel for your application involves considering industry-specific requirements and load capacities. Here are some tips to help you make an informed choice:
- 1. Determine Load Capacity: Identify the maximum load or torque that your ratchet wheel needs to handle. Choose a ratchet wheel with a load capacity that comfortably exceeds your application's requirements to ensure safety and reliability.
- 2. Material Selection: Consider the environment in which the ratchet wheel will operate. Stainless steel or corrosion-resistant materials are ideal for outdoor or harsh conditions, while plastic ratchet wheels may be suitable for lighter-duty applications.
- 3. Tooth Profile and Design: The tooth profile and design of the ratchet wheel should match your specific application. For precise control, choose a ratchet wheel with well-designed teeth that engage smoothly with the pawl or catch.
- 4. Precision and Tolerance: In applications where precision matters, opt for ratchet wheels with tight tolerances. High-precision ratchet wheels provide consistent and reliable performance.
- 5. Pawl Compatibility: Ensure that the chosen ratchet wheel is compatible with the pawl or catch mechanism in your system. Proper engagement is essential for reliable operation.
- 6. Surface Finish: A polished or treated surface can reduce friction, extending the ratchet wheel's service life. Consider surface finish options to enhance performance.
- 7. Environmental Factors: Evaluate the environmental conditions, including temperature, moisture, and exposure to chemicals. Choose a ratchet wheel that can withstand these conditions without compromising performance.
- 8. Maintenance Requirements: Understand the maintenance needs of the ratchet wheel. Some may require periodic lubrication or inspection, while others are maintenance-free. Choose one that aligns with your maintenance capabilities and schedule.
- 9. Compliance with Standards: Ensure that the ratchet wheel complies with industry standards and regulations relevant to your application. Compliance is critical for safety and reliability.
- 10. Cost-Benefit Analysis: Consider the long-term cost-effectiveness of your choice. While high-quality ratchet wheels may have a higher initial cost, they often offer better reliability and reduced maintenance expenses over time.
- 11. Application-Specific Features: Some ratchet wheels come with features tailored to specific applications, such as noise reduction or enhanced security. Explore these options if they align with your needs.
- 12. Seek Expert Advice: If you're unsure about the best ratchet wheel for your application, consult with industry experts or suppliers. They can provide valuable insights and recommendations based on their experience.
By considering these tips and tailoring your ratchet wheel selection to your industry requirements and load capacities, you can ensure that your mechanical system operates reliably and efficiently.
How does the design of a ratchet wheel contribute to its efficiency and reliability?
The design of a ratchet wheel is critical to its efficiency and reliability in various applications. The following design elements contribute to the effectiveness of ratchet wheels:
- 1. Tooth Profile: The shape and profile of the teeth on a ratchet wheel are crucial. Teeth are typically angled to allow easy engagement with the pawl or catch mechanism when force is applied in the desired direction. The angle of the teeth ensures efficient and secure movement in one direction while preventing backward motion.
- 2. Material Selection: The choice of materials for the ratchet wheel affects its durability and reliability. Ratchet wheels are commonly made of strong and wear-resistant materials such as hardened steel or alloy metals. High-quality materials ensure the wheel can withstand the forces and wear associated with its intended application.
- 3. Tooth Size and Spacing: The size and spacing of the teeth on a ratchet wheel are designed to optimize performance. Smaller teeth allow for finer control and incremental movement, while larger teeth provide stronger engagement for heavier loads. Proper tooth spacing ensures smooth and reliable operation.
- 4. Pawl Design: The design of the pawl or catch mechanism that engages with the ratchet wheel is equally important. The pawl should have a pointed end that effectively grips the teeth when engaged. It should also release easily when force is applied in the opposite direction to allow smooth and reliable operation.
- 5. Lubrication and Maintenance: Adequate lubrication of the ratchet wheel and pawl is essential for reducing friction and wear. Regular maintenance, including cleaning and re-lubrication, ensures the efficient functioning of the ratchet mechanism over time.
- 6. Load Capacity: The design of the ratchet wheel must align with the intended load capacity of the application. Heavier loads may require larger and more robust ratchet wheel designs with deeper teeth to withstand greater forces without slipping.
- 7. Durability and Corrosion Resistance: In applications where exposure to harsh environments or moisture is a concern, ratchet wheels may incorporate coatings or materials that enhance corrosion resistance. This contributes to their long-term reliability.
The combination of these design considerations ensures that a ratchet wheel can efficiently transmit motion in one direction while effectively locking to prevent reverse movement. Proper design contributes to the overall efficiency, reliability, and safety of mechanical systems and tools that rely on ratchet mechanisms.
editor by Dream 2024-05-15