Product Description
excellent quality belt conveyor trough idler
Introduction
Belt Conveyor is a kind of conveying machine which transport materials from 1 place to another place continuously. Belt conveyor machine consist of conveyor frame, conveyor belt, conveyor pulley, conveyor rollers, tension devices, driving unit and other components etc. Belt conveyor system can transport materials in bulk and bagged, such as stone, sand, coal, concrete, cement, gravel, fertilizer, mineral ore, limestone, coke, sawdust, wood chip, bulk material, grain, corn flakes, carbon black, etc.
Advantages and Features
1. Conveyor length can be customized according to your need.
2. 0° - 30° inclination to suit the on-site conditions.
3. Belt width can be 500-2400mm as your require.
4. Low horsepower compared with other types of conveyor
5. Belt conveyor cleaner is installed to clean the conveyor belt.
6. Corridors are built along the belt conveyor for inspection and maintenance.
7. Conveyor rollers are manufactured by our special roller production line, available of types of roller to ensure smooth conveyor system.
8. Conveyor belt brand is YOKOHAMA, high quality and reliable.
9. Motor brand can be domestic or imported: Yutong, Shuangyu, ABB, Siemens, WEG etc;
10.Bearing brand can be domestic or imported: C&U, LYC, CHINAMFG , WZS, NSK, CHINAMFG etc.
Technical datas:
| Roller form | Running speed(m/s) | Belt width (mm) | |||||
| 500 | 650 | 800 | 1000 | 1200 | 1400 | ||
| capacity(m3/h) | |||||||
| Trough roller | 0.8 | 78 | 130 | -- | -- | -- | -- |
| 1.0 | 97 | 164 | 278 | 435 | 655 | 891 | |
| 1.25 | 122 | 206 | 348 | 544 | 821 | 1115 | |
| 1.6 | 156 | 264 | 445 | 696 | 1048 | 1427 | |
| 2.0 | 191 | 323 | 546 | 853 | 1284 | 1748 | |
| 2.5 | 232 | 391 | 664 | 1033 | 1556 | 2118 | |
| 3.15 | -- | -- | 824 | 1233 | 1858 | 2528 | |
| 4.0 | -- | -- | -- | -- | 2202 | 2996 | |
| Falt roller | 0.8 | 41 | 67 | 118 | -- | -- | -- |
| 1.0 | 52 | 88 | 147 | 230 | 345 | 469 | |
| 1.25 | 66 | 110 | 184 | 288 | 432 | 588 | |
| 1.6 | 84 | 142 | 236 | 368 | 558 | 753 | |
| 2.0 | 103 | 174 | 289 | 451 | 677 | 922 | |
| 2.5 | 125 | 211 | 350 | 546 | 821 | 1117 | |
Selection Conditions
| ♦Material to be processed: _____ | ♦Max. granule size of the feeding material: _____mm |
| ♦Handling capacity (Ps. It means the total | ♦Percentage of Max. granule in material:_________% |
| material capacity feeding from the inlet): _____t/h | ♦Upstream equipment (Ps. It means what kind of |
| ♦Bulk Density: _____t/m3 | equipment is used to feed the material): _____ |
| ♦Material temperature: _____ºC; | ♦Downstream equipment (Ps. It means what kind of |
| ♦water content:____% | equipment is used to discharge the material): _____ |
| ♦Material is corrosive or not: ____ (Ps. Yes or No) | ♦Center distance between the head and tail pulley:____m |
| ♦Material is sticky or not: ____ (Ps. Yes or No) | ♦The belt conveyor is inclined or not:____(Ps. Yes or No) |
| ♦Working environment is indoor or outdoor | If it is inclined,what is the inclined degree_____°(we will |
| or indoor and outdoor: ______________ | appreciate if you can provide us the layout drawing.) |
| ♦Working environment temperature: ______ ºC | ♦Working power supply: _____V ______HZ |
We mainly provide the following equipments :
| Vibrating Screen | Rotary vibrating screen |
| Ultrasonic vibrating screen | |
| Gyratory screen | |
| Trommel screen | |
| Linear vibrating screen | |
| Circular vibrating screen | |
| Dewatering screen | |
| Vibrating feeder | |
| Belt Conveyor | Belt conveyor |
| Sidewall belt conveyor | |
| Portable belt conveyor | |
| Shuttle conveyor | |
| Tripper | |
| Bucket Elevator | Efficient bucket elevator |
| Belt bucket elevator | |
| Ring chain bucket elevator | |
| Plate chain bucket elevator | |
| Cement bucket elevator | |
| Silo bucket elevator | |
| Screw Conveyor | U-type screw conveyor |
| Cement screw conveyor | |
| Pipe screw conveyor | |
| Scraper Conveyor | Horizontal scraper chain conveyor |
| Incline scraper chain conveyor | |
| Grain scraper chain conveyor |
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| Structure: | Belt Conveyor |
|---|---|
| Material: | Carbon Steel |
| Material Feature: | Oil Resistant, Heat Resistant, Fire Resistant |
| Application: | Chemical Industry, Grain Transport, Mining Transport, Power Plant |
| Condition: | New |
| Tensioning Mode: | Spiral Taut/Heavy Hammer Taut/Car Type Taut |
| Samples: |
US$ 1201/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
|
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|---|
What maintenance practices are recommended for ratchet wheels to ensure optimal functionality?
Maintaining ratchet wheels is essential to ensure their optimal functionality and longevity in mechanical systems. Here are recommended maintenance practices for ratchet wheels:
- 1. Regular Inspection: Perform routine visual inspections of the ratchet wheel and the surrounding components. Look for signs of wear, damage, or deformation. Pay attention to the teeth, as worn or damaged teeth can affect engagement.
- 2. Cleaning: Keep the ratchet wheel and associated components clean from dirt, debris, and contaminants. Clean with a suitable solvent or degreaser to remove built-up grime and ensure smooth operation.
- 3. Lubrication: Apply a suitable lubricant to the ratchet wheel and pawl or catch mechanism to reduce friction and prevent premature wear. Follow the manufacturer's recommendations for lubrication intervals and types of lubricants.
- 4. Pawl or Catch Inspection: Check the pawl or catch mechanism that engages with the ratchet wheel. Ensure it is in good condition, and there is no excessive wear or damage. Replace worn or damaged pawls promptly.
- 5. Alignment: Verify that the ratchet wheel is correctly aligned with the pawl or catch. Misalignment can lead to uneven wear and reduced effectiveness. Make any necessary adjustments to ensure proper engagement.
- 6. Tightening Fasteners: Periodically check and tighten any fasteners, such as bolts and nuts, that secure the ratchet wheel and its associated components. Loose fasteners can lead to play and affect performance.
- 7. Teeth Replacement: If teeth on the ratchet wheel show signs of significant wear or damage, consider replacing the ratchet wheel or the affected teeth. Damaged teeth can lead to unreliable engagement.
- 8. Corrosion Prevention: In corrosive environments, take measures to prevent rust or corrosion on the ratchet wheel. This may include applying protective coatings or using corrosion-resistant materials.
- 9. Calibration (If Applicable): In applications requiring precise control, consider calibrating the ratchet wheel to ensure it provides the desired incremental movement accurately.
- 10. Safety Check: Ensure that ratchet wheels in safety-critical applications are functioning correctly and have not been compromised in any way. This includes systems in vehicles, safety equipment, and emergency mechanisms.
- 11. Replacement: As ratchet wheels age and show significant wear, it's advisable to replace them to maintain the reliability and safety of the system.
Regular maintenance and inspection of ratchet wheels are essential to prevent unexpected failures, ensure proper engagement, and extend their service life. Following these maintenance practices helps maintain the optimal functionality and reliability of ratchet wheels in mechanical systems.
What are the signs that indicate a need for ratchet wheel replacement or maintenance, and how can they be diagnosed?
Recognizing the signs that indicate the need for ratchet wheel replacement or maintenance is crucial for ensuring the reliability and safety of mechanical systems. Here are common signs and how to diagnose them:
- 1. Excessive Wear: Check the ratchet wheel's teeth for signs of excessive wear or rounding. If the teeth are visibly worn down, it's an indication that the ratchet wheel may not engage properly and should be replaced.
- 2. Irregular Tooth Engagement: During operation, if you notice irregular engagement of the ratchet wheel with the pawl or catch, it may indicate misalignment, damage, or wear. Investigate and address the issue to prevent further damage.
- 3. Slippage: If the ratchet wheel slips when subjected to a load within its specified capacity, it's a clear sign of wear or damage. This can compromise the safety and reliability of the system and warrants immediate attention.
- 4. Unintended Movement: In applications where a ratchet wheel is used to prevent unintended movement or reverse motion, any unexpected movement suggests a problem. This may be due to wear, damage, or a malfunctioning pawl mechanism.
- 5. Noise and Vibration: Unusual noises, such as grinding or rattling, or excessive vibration during ratchet wheel operation can indicate issues with teeth engagement, misalignment, or worn components.
- 6. Difficulty in Turning: If the ratchet wheel becomes difficult to turn, it may be due to increased friction caused by wear or contamination. This can lead to inefficient operation and should be addressed.
- 7. Visual Inspection: Regularly inspect the ratchet wheel for visible damage, cracks, or deformities. Any visible defects should be taken as a sign that maintenance or replacement is needed.
- 8. Pawl or Catch Condition: Examine the condition of the pawl or catch that interacts with the ratchet wheel. Signs of wear or damage on the pawl can affect the engagement and should be addressed.
- 9. Reduced Efficiency: If the ratchet wheel system is no longer operating with the same level of precision and efficiency as before, it may be an indication of wear or misalignment.
- 10. Routine Maintenance Schedule: Implement a routine maintenance schedule for ratchet wheel systems. Regular maintenance can help identify early signs of wear or issues before they become critical.
- 11. Load Testing: Conduct load testing to ensure that the ratchet wheel can handle its specified load capacity without slipping or exhibiting signs of stress. Any failures during load testing should prompt maintenance or replacement.
Diagnosing the need for ratchet wheel replacement or maintenance often involves a combination of visual inspection, functional testing, and a good understanding of the system's expected performance. Addressing issues promptly can prevent failures and improve the safety and reliability of mechanical systems.
What are the different types and sizes of ratchet wheels available in the market?
Ratchet wheels come in various types and sizes to accommodate a wide range of applications. The choice of ratchet wheel type and size depends on factors such as load capacity, space constraints, and the specific requirements of the mechanical system. Here are some common types and sizes of ratchet wheels available in the market:
- 1. Standard Ratchet Wheels: These are the most common type of ratchet wheels, featuring a set of angled teeth that engage with a pawl or catch mechanism. Standard ratchet wheels are available in a variety of sizes, typically ranging from small diameters (e.g., a few inches) to larger ones (e.g., a foot or more) to accommodate different applications.
- 2. Fine-Tooth Ratchet Wheels: Fine-tooth ratchet wheels have smaller and more closely spaced teeth compared to standard ratchet wheels. This design allows for finer control and incremental movement in applications where precision is critical. Fine-tooth ratchet wheels are often used in instruments, delicate machinery, and applications requiring precise adjustments.
- 3. Large Diameter Ratchet Wheels: In heavy-duty applications such as industrial machinery and material handling equipment, large diameter ratchet wheels are employed to handle substantial loads. These ratchet wheels can have diameters exceeding a foot or more, providing the necessary strength and engagement surface for robust performance.
- 4. Miniature Ratchet Wheels: Miniature ratchet wheels are designed for compact and space-restricted applications. They are smaller in size, typically measuring fractions of an inch in diameter. These miniature ratchet wheels are commonly used in electronics, medical devices, and precision equipment.
- 5. Custom Ratchet Wheels: For specialized applications or when off-the-shelf ratchet wheels do not meet specific requirements, custom ratchet wheels can be manufactured. Customization allows for tailoring the size, tooth profile, and material to suit unique applications and load capacities.
- 6. Corrosion-Resistant Ratchet Wheels: In environments where corrosion is a concern, ratchet wheels may be available with special coatings or materials that enhance their resistance to rust and corrosion. These ratchet wheels are suitable for marine, outdoor, or humid conditions.
The availability of ratchet wheel types and sizes in the market ensures that industries and applications of all scales can find the appropriate ratchet wheel to meet their specific needs. Whether it's for heavy-duty machinery or precision instruments, ratchet wheels come in various configurations to support a wide range of mechanical systems.
editor by Dream 2024-05-07