Product Description
XinRiSheng Carrier conveyor rollers are used to support and shape the conveyor belt. Conveyor carrier rollers can be fitted to the load side of the belt in: trough, tracking and transition frames, or fitted to the return side of the belt.
Diameter | Φ89, Φ102, Φφ108, Φ114, Φ127, Φ133, Φ139, Φ152, Φ159, Φ165, Φ194 |
Length | 145mm-2800mm |
Shaft | A3 and 45# steel |
Shell | Q235(GB), Q345(GB), welded with DIN2394 standed |
Bearing | 6204/6205/6305/6206/6306/6307/6308/6309/6310 |
Working Life | More than 30000hours |
Advantages | Low resistance, waterproof, dustproof etc. |
XinRiSheng Brand Conveyor features:
1. XinRiSheng in desiging conveyor rollers combines the requirements of high quality and labyrinth seal.
2.Roller Shell : consist of a selection steel tube,machined at either to strict tolerance.
3.Bearing house : Formed from strip deep pressed and calibrated to ISO M7.this tolerance allowing a perfect match between the bearing and the relevant parts on the sealing.
4. The roller shell and the 2 bearing housings are welded together in an way that forms a monolithic structure of exceptional strength. This method guarantees the maximum precision and the minimum out of balance forces in the rollers.
5. Seal : XinRiSheng Triple Labyrinth Seal design is grease filled and offers an additional level of protection from contaminants impacting the bearing CEMA C, D and E Idlers have sealed for life ball bearings.
6.Wide range of working temperatures from 0º C to 100º C.
7.Final Testing: Dimension,surface, Radial circular runout,Rotational resistance,Axial load,Water immersion seal,Axial displacement,Drop test.
XinRiSheng Brand Conveyor Rollers Production Process:
XinRiSheng Brand Conveyor Roller Advantage:
- Triple Labyrinth Seal
- Sealed for life ball bearings
- Extremely low rolling resistance
- CEMA C & D standard product line
- Idler end welding
- Solid steel shaft
- gauge steel shell/cover
Impact Roller Idlers:
Impact rollers are used as carrying rollers instead of normal steel rollers at a loading point. On steel roller there are rubber rings assembled, side by side, to absorb the weight and impact of material falling CHINAMFG the belt. At the same time impact rollers reduce the shock and vibration through the steel structure.
Specification of Impact Conveyor Roller Idlers:
Diameter(mm) | Shaft Diameter | Bearing Part No. | Min Bearing Dynamic Loading Pating(N) |
127mm | 25mm | 6205 | 14000N |
133mm | 25mm | 6205 | 14000N |
152mm | 25mm | 6205 | 14000N |
159mm | 25mm | 6205 | 14000N |
127mm | 25mm | 6305 | 22500N |
133mm | 25mm | 6305 | 22500 |
152mm | 25mm | 6305 | 22500N |
159mm | 25mm | 6305 | 22500N |
152mm | 30mm | 6306 | 28100N |
178mm | 30mm | 6306 | 28100N |
178mm | 35mm | 6307 | 33200N |
203mm | 35mm | 6307 | 33200N |
178mm | 40mm | 6308 | 41000N |
203mm | 40mm | 6308 | 41000N |
203mm | 45mm | 6309 | 52700N |
203mm | 50mm | 6310 | 61800N |
250mm | 60mm | 6312 | 81900N |
Steel Spiral Return Roller Idler
The steel spiral return idler are used as support for the return side of belt. Used where sticky, corrosive, or CHINAMFG materials are present. Not only cleans itself, but keeps the belt cleans and double spiral configuration minimizes belt training problems such as misalignment.
Specification of steel spiral rubber idler:
Diameter | Length | Bearing Model | Shaft Diameter |
89mm | 950mm | 6204 | 20mm |
108mm | 950mm | 6205 | 25mm |
108mm | 1150mm | 6205 | 25mm |
108mm | 1400mm | 6205 | 25mm |
108mm | 1600mm | 6205 | 25mm |
133mm | 950mm | 6305 | 25mm |
133mm | 1150mm | 6305 | 25mm |
133mm | 1400mm | 6305 | 25mm |
133mm | 1600mm | 6305 | 25mm |
159mm | 1150mm | 6306 | 30mm |
159mm | 1400mm | 6306 | 30mm |
159mm | 1600mm | 6306 | 30mm |
Rubber Disc Return Roller Idler
Disc Return Rollers are used where the material has the potential to collect on the surface of the rollers which could ultimately lead to premature failure. The Ring minimises material build up on the roller shell. To maximise longevity, routine cleaning should still be observed. Rings come in rubber as standard.
Tube(mm) | Ring Size(mm) |
63.5mm | 89mm,108mm,133mm,150mm,180mm,210mm,250mm |
76.1mm | 108mm,133mm,159mm |
88.9mm | 133mm,150mm,159mm,180mm,270mm,330mm |
108mm | 159mm,180mm,195mm,219mm |
HDPE roller for mining and aggressive applications.
HDPE contains carbon black increasing ultra violet resistance. Steel and HDPE tube combination provides significantly reduced weight. The bearing housing effectively locks the HDPE tube in position preventing movement along the steel tube.
Diameter(mm) | Shell Wall(mm) | Nominal Shaft Diameter(mm) | Bearing Part No. | Min Bearing Dynamic Load Rating(N) |
127mm | 3.5+6.5 | 20mm | 6204 | 12700N |
127mm | 3.5+6.5 | 25mm | 6205 | 14000N |
152mm | 4+6.5 | 25mm | 6205 | 22500N |
159mm | 4+10 | 25mm | 6205 | 22500N |
127mm | 3.5+6.5 | 25mm | 6305 | 22500N |
133mm | 3.5+9.5 | 25mm | 6305 | 22500N |
152mm | 4+6.5 | 25mm | 6305 | 22500N |
159mm | 4+10 | 25mm | 6305 | 22500N |
127mm | 3.5+6.5 | 30mm | 6306 | 28100N |
133mm | 3.5+9.5 | 30mm | 6306 | 28100N |
152mm | 4+6.5 | 30mm | 6306 | 28100N |
159mm | 4+10 | 30mm | 6306 | 28100N |
178mm | 4+6.5 | 30mm | 6306 | 28100N |
152mm | 6+6.5 | 35mm | 6307 | 33200N |
159mm | 6+10 | 35mm | 6307 | 33200N |
178mm | 6+6.5 | 35mm | 6307 | 33200N |
152mm | 6+6.5 | 40mm | 6308 | 41000N |
159mm | 6+10 | 40mm | 6308 | 41000N |
178mm | 6+6.5 | 40mm | 6308 | 41000N |
193mm | 6+7.5 | 40mm | 6308 | 41000N |
219mm | 6+13 | 40mm | 6308 | 41000N |
178mm | 6+6.5 | 45mm | 6309 | 52700N |
193mm | 6+7.5 | 45mm | 6309 | 52700N |
193mm | 6+7.5 | 45mm | 6309 | 52700N |
193mm | 6+7.5 | 50mm | 6310 | 61800N |
Self Aligning Training Roller Idelers:
The Friction self aligning conveyor roller is used to adjust the belt deviation. Friction friction self-adjusting conveyor roller has great ability to protect conveyor belt from damage and running offline.
Friction self -aligning conveyor rollers specifications:
Diameter(mm) | 89.7-193.7mm |
Length(mm) | 500-1400(Total Length:674-1630) |
Shell Thickness(mm) | 3.2-4.5 |
Standard | DIN,CEMA,JIS,AS,SANS-SABS,GOST,AFNOR etc. |
Nylon Rollers and Idlers:
The Nylon Roller Idler is light in weight and easy to install in the air. The nylon wheel has been widely used as a tower crane accessory in various lifting equipment, and gradually replaces the normal metal pulley with its great advantages.
Shell Diameter | Shaft Diameter | Bearing Series | Material |
89mm | 17mm/20mm | 6204 | Cast Nylon PA6,PA66 |
102mm | 20mm/25mm | 6204/6205 | Cast Nylon PA6,PA66 |
108mm | 20mm/25mm | 6204/6205 | Cast Nylon PA6,PA66 |
114mm | 20mm/25mm | 6204/6205 | Cast Nylon PA6,PA66 |
127mm | 20mm/25mm.30mm | 6204/6571/6206 | Cast Nylon PA6,PA66 |
133mm | 20mm/25mm/30mm | 6204/6571/6206 | Cast Nylon PA6,PA66 |
140mm | 20mm/25mm/30mm | 6205/6305/6206 | Cast Nylon PA6,PA66 |
152mm | 25mm/30mm/35mm | 6305/6206/6306/6207 | Cast Nylon PA6,PA66 |
159mm | 30mm/35mm/40mm | 6306/6207/6308 | Cast Nylon PA6,PA66 |
165mm | 35mm/40mm/45mm | 6206/6306/6207/6308 | Cast Nylon PA6,PA66 |
All kinds of rollers, idlers, pulleys, rubber belts,belt conveyors can be provided:
Why Choose XinRiSheng Brand Conveyor Rollers:
XinRiSheng conveyor rollers are built to last and designed for medium to extreme heavy duty requirements for various industries. Applications include: steel proecess,quarrying,cement,coal,chemical plant and recycling industries. All rollers are suitable for continuous operation in the most extreme weather conditions and hostile environments. XinRiSheng Conveyor Rollers are designed for endurance and components originate from quality sources. Balancing determines a roller's life, which is ensured by using concentric pipes, precision end-caps and double-bored spindles and Triple Labyrinth Seal. Rolling resistance determines the power requirements for a conveyor, which is why XinRiSheng conveyor rollers are lubricated for life and double sealed to resist dust permeation.
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Material: | Steel |
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Application: | Chemical Industry, Grain Transportation, Mining Transport, Power Plant, Coal,Cement,Steel,Quarry Site, Port, Bulk Material |
Structure: | Ordinary Roller |
Bearing Type: | Double Sealed Bearing |
Type: | Grooved Conveyor Idler |
Seal: | Labyrinth Seal |
Samples: |
US$ 12/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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Can ratchet wheels be customized for specific uses or integrated into different systems?
Yes, ratchet wheels can be customized for specific uses and seamlessly integrated into various mechanical systems. Customization allows for tailoring ratchet wheels to meet the unique requirements of specific applications. Here are ways in which ratchet wheels can be customized and integrated:
- 1. Custom Tooth Profile: Ratchet wheels can be designed with a specific tooth profile to match the desired level of control and movement. Custom tooth spacing and sizes can be created to achieve precise incremental motion or accommodate varying load capacities.
- 2. Material Selection: Depending on the application's demands, ratchet wheels can be manufactured from different materials, including various types of metals such as steel, stainless steel, or alloys. Specialized coatings can also be applied for enhanced durability and corrosion resistance.
- 3. Size and Diameter: The size and diameter of the ratchet wheel can be customized to fit within the available space of the mechanical system. This ensures a proper fit without clearance issues or interference with other components.
- 4. Load Capacity: Custom ratchet wheels can be designed to handle specific load capacities, making them suitable for both light-duty and heavy-duty applications. Reinforced designs with larger teeth and diameters can support heavier loads.
- 5. Pawl and Catch Mechanism: The design of the pawl or catch mechanism can be tailored to ensure optimal engagement and disengagement with the custom ratchet wheel. This customization ensures reliable operation in the intended application.
- 6. Precision Requirements: For applications demanding precise control and adjustments, fine-tooth custom ratchet wheels can be created to provide finer incremental movement and enhanced accuracy.
- 7. Regulatory Compliance: Custom ratchet wheels can be designed to meet specific industry standards and safety regulations, ensuring compliance with applicable requirements.
- 8. Integration into Systems: Ratchet wheels can be seamlessly integrated into various systems, including hand tools, winches, tie-down mechanisms, conveyor systems, and more. Their unidirectional and locking capabilities make them valuable components in many applications.
Customized ratchet wheels are often used in specialized industries and applications where standard off-the-shelf components may not fully meet the unique demands. Manufacturers and engineers work closely to design and produce custom ratchet wheels that precisely match the specifications and requirements of the intended use, contributing to the efficiency and reliability of the mechanical systems they are part of.
Can you share tips for selecting the right ratchet wheel based on specific industry requirements and load capacities?
Selecting the right ratchet wheel for your application involves considering industry-specific requirements and load capacities. Here are some tips to help you make an informed choice:
- 1. Determine Load Capacity: Identify the maximum load or torque that your ratchet wheel needs to handle. Choose a ratchet wheel with a load capacity that comfortably exceeds your application's requirements to ensure safety and reliability.
- 2. Material Selection: Consider the environment in which the ratchet wheel will operate. Stainless steel or corrosion-resistant materials are ideal for outdoor or harsh conditions, while plastic ratchet wheels may be suitable for lighter-duty applications.
- 3. Tooth Profile and Design: The tooth profile and design of the ratchet wheel should match your specific application. For precise control, choose a ratchet wheel with well-designed teeth that engage smoothly with the pawl or catch.
- 4. Precision and Tolerance: In applications where precision matters, opt for ratchet wheels with tight tolerances. High-precision ratchet wheels provide consistent and reliable performance.
- 5. Pawl Compatibility: Ensure that the chosen ratchet wheel is compatible with the pawl or catch mechanism in your system. Proper engagement is essential for reliable operation.
- 6. Surface Finish: A polished or treated surface can reduce friction, extending the ratchet wheel's service life. Consider surface finish options to enhance performance.
- 7. Environmental Factors: Evaluate the environmental conditions, including temperature, moisture, and exposure to chemicals. Choose a ratchet wheel that can withstand these conditions without compromising performance.
- 8. Maintenance Requirements: Understand the maintenance needs of the ratchet wheel. Some may require periodic lubrication or inspection, while others are maintenance-free. Choose one that aligns with your maintenance capabilities and schedule.
- 9. Compliance with Standards: Ensure that the ratchet wheel complies with industry standards and regulations relevant to your application. Compliance is critical for safety and reliability.
- 10. Cost-Benefit Analysis: Consider the long-term cost-effectiveness of your choice. While high-quality ratchet wheels may have a higher initial cost, they often offer better reliability and reduced maintenance expenses over time.
- 11. Application-Specific Features: Some ratchet wheels come with features tailored to specific applications, such as noise reduction or enhanced security. Explore these options if they align with your needs.
- 12. Seek Expert Advice: If you're unsure about the best ratchet wheel for your application, consult with industry experts or suppliers. They can provide valuable insights and recommendations based on their experience.
By considering these tips and tailoring your ratchet wheel selection to your industry requirements and load capacities, you can ensure that your mechanical system operates reliably and efficiently.
What are the different types and sizes of ratchet wheels available in the market?
Ratchet wheels come in various types and sizes to accommodate a wide range of applications. The choice of ratchet wheel type and size depends on factors such as load capacity, space constraints, and the specific requirements of the mechanical system. Here are some common types and sizes of ratchet wheels available in the market:
- 1. Standard Ratchet Wheels: These are the most common type of ratchet wheels, featuring a set of angled teeth that engage with a pawl or catch mechanism. Standard ratchet wheels are available in a variety of sizes, typically ranging from small diameters (e.g., a few inches) to larger ones (e.g., a foot or more) to accommodate different applications.
- 2. Fine-Tooth Ratchet Wheels: Fine-tooth ratchet wheels have smaller and more closely spaced teeth compared to standard ratchet wheels. This design allows for finer control and incremental movement in applications where precision is critical. Fine-tooth ratchet wheels are often used in instruments, delicate machinery, and applications requiring precise adjustments.
- 3. Large Diameter Ratchet Wheels: In heavy-duty applications such as industrial machinery and material handling equipment, large diameter ratchet wheels are employed to handle substantial loads. These ratchet wheels can have diameters exceeding a foot or more, providing the necessary strength and engagement surface for robust performance.
- 4. Miniature Ratchet Wheels: Miniature ratchet wheels are designed for compact and space-restricted applications. They are smaller in size, typically measuring fractions of an inch in diameter. These miniature ratchet wheels are commonly used in electronics, medical devices, and precision equipment.
- 5. Custom Ratchet Wheels: For specialized applications or when off-the-shelf ratchet wheels do not meet specific requirements, custom ratchet wheels can be manufactured. Customization allows for tailoring the size, tooth profile, and material to suit unique applications and load capacities.
- 6. Corrosion-Resistant Ratchet Wheels: In environments where corrosion is a concern, ratchet wheels may be available with special coatings or materials that enhance their resistance to rust and corrosion. These ratchet wheels are suitable for marine, outdoor, or humid conditions.
The availability of ratchet wheel types and sizes in the market ensures that industries and applications of all scales can find the appropriate ratchet wheel to meet their specific needs. Whether it's for heavy-duty machinery or precision instruments, ratchet wheels come in various configurations to support a wide range of mechanical systems.
editor by Dream 2024-05-13