Tag Archives: roller machine

China high quality CZPT Boring Machine Steel Carry Self Aligning Bearings Belt Conveyor Loading Roller Idler with Great quality

Product Description

Product Description

Conveyor roller is an important component, types and large quantities. It accounts for the total cost of a conveyor 35%, to withstand more than 70% of the resistance, so the quality of roller is particularly important. 
Our roller has Minimal rtating inertia, reasonable structure, reliable tightness, flexible rotating, simple dismounting, easy maintained, long operational life, etc. Also we can do as customer request.

Type:
Carrying Roller , return Roller,Impact Roller,Xihu (West Lake) Dis. roller, Training roller,Self cleaning roller,Friction roller

1.With corrosion resistance
2.Strong hardness: strong abrasion resistance.
3.Good tightness
4. Smooth surface without material
5.Groove rollers use 2-5 times longer than steel rollers and reduce belt wear
6.Low operating costs: Reduce the overall cost of belt conveyors and reduce maintenance hours.

Specification

Product Parameters:

Standard Diameter Length Scope(mm) Bearings Type(Min-Max) Shell Wall Thickness
mm Inch      
63.5 2 1/2 150-3500 6204 2.0mm-3.75mm
76 3 150-3500 6204 205 2.0mm-4.0mm
89 3 1/3 150-3500 6204 205 2.0mm-4.0mm
102 4 150-3500 6204 205 305 2.5mm-4.0mm
108 4 1/4 150-3500 6204 205 305 306 2.5mm-4.0mm
114 4 1/2 150-3500 6205 206 305 306 2.5mm-4.5mm
127 5 150-3500 6204 205 305 306 2.5mm-4.5mm
133 5 1/4 150-3500 6205 206 207 305 306 2.5mm-4.5mm
140 5 1/2 150-3500 6205 206 207 305 306 3.5mm-4.5mm
152 6 150-3500 6205 206 207 305 306 307 308 3.0mm-4.5mm
159 6 1/4 150-3500 6205 206 207 305 306 307 308 3.0mm-4.5mm
165 6 1/2 150-3500 6207 305 306 307 308 3.5mm-6.0mm
177.8 7 150-3500 6207 306 35718 309 3.5mm-6.0mm
190.7 7 1/2 150-3500 6207 306 35718 309 4.0mm-6.0mm
194 7 5/8 150-3500 6207 307 308 309 310 4.0mm-6.0mm
219 8 5/8 150-3500 6308 309 310 4.0mm-6.0mm

Company Profile

ZheJiang CZPT Machinery Co.,ltd is is a enterprise, which is specializing in the research, development, and manufacture of industrial conveyor & accessories. Our company has already formed a full set of modern production line, equipped with intelligent and standardized testing, controlling laboratories, and owned a professional team of R & D, production, sales and service.

Our main products are  Belt Conveyor and Accessories, Plastic Products,Polyurethane Products.

Quality First is our creed.It helps us to get customers' trust for many years.On machine production,we use high quality materials
from china big materials factory,OEM.ODM services are also available.
We have beening trading with more than 140 countries and areas,We help ourprivate customers who have zero experience on global buying to build their block factory,as well as helping traders,wholesalers,importors to gain good profit at local.

Pawo is your best choice.Our rich experience on manufacturing and trading can help you to get a good machine and Accessories. We welcome your visiting our factory and establish a long term cooperation.
 

Our Team

Application

FAQ

 

Q1:Are you manufacture or trading company?
A1:We are factory, established in 2003.

Q2: Wonder if you accept small orders?
A2: Do not worry. Feel free to contact us .in order to get more orders and give our clients more convener ,we accept small order.

Q3: What's your payment terms ?
A3: By T/T,LC AT SIGHT,30% deposit in advance, balance 70%  before shipment.   

Q4: How long is your delivery time?
A4:7-10 days for the stock, 15-30 days for the mass production. 

Q5: How can I place the order?
A5: First sign the PI,pay deposit,then we will arrange the production.After finished production need you pay  balance. Finally we will ship the Goods.

Q6: When can I get the quotation ?
A6: We usually quote you within 24 hours after we get your inquiry. If you are very urgent to get the quotation.Please call us or tell us in your mail, so that we could regard your inquiry priority.

Q7: How long is the warranty? Does your company supply the spare parts?
A7:One year. Spare parts for you at lowest cost.

Q8:How can I be convinced of the quality of your products?
A8:We can send samples to you for free for testing, and you can place an order after passing the test.

Q9:What do you do about after-sale service?
A9:After the arrival of goods, timely ask customers for feedback on the quality of goods.
After the customer has used the goods for a period of time, ask the customer about the use situation.

                                                            You need it, we have it!
 

 

Types of V-Belts and Their Properties

A v-belt's inside length and pitch are determined by measuring along the bottom side. The included angle of a v-belt is measured from its flanks when it is extended. Most v-belt sections are 40 degrees. There are different types of v-belts, and the dimensions of each are standardized by different organizations. This article will introduce the different types of v-belts and their properties.
belt

Notched v-belts reduce bending stress

Notched V-belts reduce bending stress by reducing the axial length of the belt by 2 or more notches. These notches are characterized by different profiles, which differ in the pitch angle and the inside length. ISO and DIN standards are followed by the manufacturers of these belts. Notched v-belts are used on industrial machinery in countries other than the US.
Compared to the standard V-belts, notched ones are designed to resist bending stress better and offer better heat dissipation. They also last longer and run cooler than standard V-belts. Furthermore, they are about 2 percent more energy efficient than their standard counterparts. Therefore, notched V-belts are a viable replacement for standard V-belts.
Notched V-belts are commonly used in industrial applications because of their low price, ease of installation, and availability of many sizes. Another advantage of notched V-belts is that they provide more wedging force and higher load capacity. Notched V-belts have a wider v-groove than flat ones, which makes them more effective for heavy-duty applications.
Notched V-belts also provide better traction. They reduce bending stress, which is beneficial for preventing fatigue and tearing of v-belts. Additionally, v-belts can be installed in an existing equipment to add more performance. And with proper maintenance and installation, notched V-belts will provide trouble-free service for many years to come.

Ribbed v-belts reduce heat dissipation

Various kinds of v-belts are available for varying applications. The more popular types are the fractional horsepower and the double-V. Fractional horsepower v-belts are designed for light-duty applications, such as machine shop equipment and household appliances. The common sectional names are 2L, 3L, 4L, and 5L. The L in each of these belts refers to the top width of the belt, multiplied by 1 eighth inch.
Unlike conventional belts, ribbed v-belts are flexible, making them ideal for use in vibrating loads. They reduce heat dissipation and can be ordered in single or multiple sets to match your application. However, ribbed v-belts should not be mounted on deep-groove sheaves, as this can cause the belt to turn over. If you use deep-groove sheaves, the risk of rupture is very high. Deep-groove sheaves can also cut banded belts. Extremely worn sheaves can also cause the belt to rip.
The 2 types of ribbed v-belts differ in their construction and application. While both types have trapezium cross-sections, they are similar in that they are made of polyurethane or other durable materials. Ribbed v-belts have an additional layer of fabric on the elastomer core for reduced noise and better heat dissipation.
Ribbed v-belts are available in a variety of sizes, including trough v-belts. Their cross-sections are categorized by their top and bottom widths and depths. The included angle of most v-belt sections is approximately 40 degrees. Different types of v-belts have different cross-sections, and these cross-sections are standardized by various organizations.
As the load increases, a ribbed v-belt will wedge into the groove and decrease the amount of friction needed to maintain the correct torque. Flat belts can track off the pulleys due to friction. However, V-belts are more stable and require less width than flat belts. The main advantage of ribbed v-belts is their increased efficiency.
The global-local finite-element model is also used to calculate the maximum and minimum J-integrals during a belt's running cycle. The data is then used to evaluate the durability of ribbed v-belts in various applications. The numerical models used for the calculations involve a ribbed V-belt with 5 full ribs.
belt

Cogged v-belts increase lateral rigidity to reduce belt whip

Cogged v-belts are designed for maximum performance and durability on even the harshest drive systems. These belts are made from high-modulus polyester cords that resist hardening and stretch and provide superior balance and strength. They also feature raw-edge sidewalls to reduce slip and drive vibration. In addition, they have specially-formulated rubber compounds for oil resistance. CZPT Cog-Belt offers substantial savings in downtime, energy consumption and horsepower.
A double cogged v-belt combines the benefits of cogged and double vee-belts. Its bonded reinforced tie band offers enhanced flexibility and reduces belt whipping in multiple-belt drives. Double cogged v-belt dimensions vary depending on the standards of the manufacturer. Regardless of the type, you'll want to use a belt that is aligned correctly.
Standard v-belts are also known as wrapped or raw edge v-belts. Wrapped V-belts feature fabric covers above and beneath the cord to increase lateral rigidity and reduce belt whip. Cogged V-belts also have fabric covers to prevent wear on the core and increase the belt's operating temperature. They're ideally suited for applications that require high-temperature operation.
Cogged V-belts can significantly decrease energy consumption and improve power transmission capabilities. They also have a bias-cut cover stock that provides axial and lateral stability while preserving the cord integrity. A fiber loaded cogged construction offers optimum flexibility while minimizing heat buildup. It can be installed on any type of drive, including chain conveyors and industrial-grade machines.
The two-layer tie-band permanently bonds multiple belts together. This provides maximum cord support, heavy shock absorption, and stability. The belts are also engineered with patented banding processes that eliminate belt turnover and distribute load evenly across the drive. CZPT Cog-Band Belts minimize belt whip and provide stability. They also minimize belt turnover and rollover in heavy-duty industrial applications.
A classic v-belt is the most common and economical belt. Its nominal dimensions are 1/2" to 1-11/2" wide and 16" to 400 inches long. The width is usually 40 degrees. Different organizations use different cross-sections to classify v-belts. The following table provides a general comparison of the 2 types. The Cogged V-Belt is designed to reduce belt whip by increasing the lateral rigidity of the belt.
belt

Cogged v-belts provide superior environmental resistance

The patented design of the Dayco V-Belt provides maximum power transmission while combining the benefits of a cogged belt and raw-edge construction. The belt's top cogged design helps increase air flow around it, preventing deterioration and extending its useful life. The belt's three-ply design features neoprene impregnated fabric for superior durability and a specially-formulated polyester cord for increased strength and stability.
A variety of v-belts are available, with cogged and notched versions presenting unique characteristics. Cogged V-belts are more flexible than uncogged versions and feature 'X'-shaped grooves for enhanced heat dissipation. Cogged V-belts are interchangeable with conventional v-belts, although their 'X' design is most common. Hexagonal v-belts are a popular option for applications where traction is needed.
Another type of Cogged V-belt is designed specifically for outdoor power equipment. This v-belt is brown, with smooth clutching covers. Its aramid cord is very strong and provides superior durability in adverse conditions. Cogged V-belts can withstand severe shock loads and are therefore ideal for outdoor power equipment. Furthermore, they offer superior environmental resistance, minimal stretch, and a long service life.
A Cogged V-belt is composed of tensile cords that are supported by a rubber stock. Different manufacturers use different synthetic rubber stocks for this purpose. These materials help to extend the belt's operating temperature range and resist premature failure. In addition to tensile cords, the belt's body is covered with a fabric cover. The fabric is treated to form a chemical bond with the core materials, which allows it to withstand constant bending.

China high quality CZPT Boring Machine Steel Carry Self Aligning Bearings Belt Conveyor Loading Roller Idler     with Great qualityChina high quality CZPT Boring Machine Steel Carry Self Aligning Bearings Belt Conveyor Loading Roller Idler     with Great quality

China wholesaler Customized Rubber Roller Conveyor Idler for Package Machine with Great quality

Product Description

Customized Rubber Roller Conveyor Idler for Package Machine

Product Description

Main Application:
Used for calendering, embossing, etc. of products such as textiles, synthetic fabric, special coating fabric, special paper, double or multi layer calendered films, artificial leather and aluminum foils.

Product Parameters

Name Rubber Roller
Mterial Rubber
Diamter 100mm-450mm
Length 100mm-5000mm

Detailed Photos

Company Profile

Rollmac Industrial (ZheJiang ) Co.,Ltd

Rollmac Industrial (ZheJiang ) Co.,Ltd . is founded in 2006, it is located in ZheJiang which has convenient transportation.
Our factory has large and heavy lathes, grinding machines, dynamic balancingmachines, rubberized workshops and hard chrome plating workshops.

While continuously introducing foreign advanced roller technology and

equipmen. We own and train a group of professional roller technicians with

intermediate and senior titles.

 

Product coverage: napkin embossing roller, non-woven fabrics rolls, mirror

rolls, roll blanks, ceramic anilox rolls, wool rolls, rubberized rolls (silica gel,

general rubber, butyl rubber, polyurethane glue, etc.). According to the

customer's drawings, we can customize all kinds of special single-layer,

double-layer and three-layer (water-conducting and oil-conducting) structure

rollers. Our factory can undertake ¢2500x8000MM L roller.

We insist on "First Quality , First Trust, and First Service" as our business aim,

we are focuses on overseas and domestic markets, strives for excellece, w we

are sincerely expecting to cooperate with you and win-win, and creat bright

future together!

Packaging & Shipping

 

FAQ

1.How can I get the quotation?
Please give us the detailed dawing for the roller.
2.How do you pack the products?
We usually use PLYWOOD as the export standard or as your requirements.
3.What's your available shipping port?
ZheJiang , HangZhou, HangZhou and so on.

How to Repair a Timing Belt Tensioner

Your timing belt tensioner is a critical component of your vehicle's drivetrain. Too little tension, for example, will cause the belt to slip, and too much tension can overload shaft bearings, leading to premature failure. If you notice that your belt tensioner is not working properly, you should immediately visit a mechanic. Corrosion from road splash, dirt, mud, or other debris can jam the tensioner housing. To avoid this, make sure that you replace your timing belt tensioner as soon as possible.
belt

Symptoms of a bad belt tensioner

If you've ever wondered what signs indicate a bad belt tensioner, look no further than your vehicle's engine. Worn belts or a broken tensioner can cause an irritating squealing noise, as well as the belt to slip. Even worse, a bad tensioner can cause water to enter the belt and pulley, resulting in water damage. A worn tensioner is usually the culprit of the noise, but there are also other warning signs that a belt is in trouble.
Your vehicle's engine may start to run poorly or even squeal when you turn the key. Similarly, your engine may fail to start at all, or the check engine light may illuminate. The belt may also start to wear out in an unusual pattern. These signs indicate that the tensioner is in need of replacement. If you notice 1 or more of these signs, get your car checked right away.
To check the condition of the tensioner, remove the drive belt and observe the pulley. You may notice rust dripping or bleeding at the mounting bolts, which are the most common signs of a bad tensioner. If you can't remove the drive belt, check the pulley by rotating it. If you feel resistance, the pulley is likely worn or slack.
Failure of the belt tensioner will also cause other parts of the car to fail. If a bad belt tensioner isn't fixed quickly, you might not be able to use the vehicle properly. You could end up breaking your car's engine, losing power steering, and possibly even the water pump. If your car is not running right, you could be stuck in the middle of nowhere. Even if the alternator doesn't work, you'll still have a malfunctioning power steering system and a dead AC system.
A broken timing belt tensioner can cause strange noises or a no-start condition. These noises and symptoms are signs of a bad belt tensioner, and you'll have to replace it ASAP. If you don't know what symptoms mean, don't hesitate to take your car to a mechanic. You'll be surprised how easy it is to check this vital component and save yourself a bunch of money.

Components of a belt tensioner

The components of a belt tensioner assembly consist of 4 key components. The clearance between the pulley and the base is critical to the tensioner's operation. If the tensioner is installed incorrectly, the spring can break and cause severe injury. The spring's preload and powerful force make it difficult to service the unit safely. These parts are non-serviceable. If you are unsure of how to repair your tensioner, contact an authorized mechanic.
The components of a belt tensioner drive are shown in FIG. 2. The rotor shaft is connected to the drive screw, while the second transmission is connected to the gear shaft. The rotor and gear shaft are in parallel with each other. The gear shaft and worm wheel are connected to the belt tensioner drive. In other words, the belt tensioner drive is located in the B-pillar of the motor vehicle.
A belt tensioner may be equipped with a drive shaft and electric motor. The drive shaft may also contain a worm gear or worm wheel. The drive shaft also has an intermediate gearbox. Once the tensioner is set, it is ready to move to its safe-position position. It is a relatively simple and inexpensive replacement for your belt. When replacing a multi-ribbed belt, be sure to replace the tensioner along with the belt. Gates recommends replacing all wear parts at once.
In the event of a faulty drive belt tensioner, the belt will not stay taut. The pulley can wobble and cause the belt to fray. In addition to this, the bearings can cause a loud squealing noise. In this case, the accessory motors will continue to run, while the belt itself will not. Therefore, replacing the timing belt tensioner is an important part of maintaining the car.
In some systems, the belt tensioner uses a worm gear as the first gear. This results in rolling engagement of the screw's teeth. This reduces noise and vibrations, while maximizing the efficiency of the belt tensioner drive. Additionally, a worm gear can eliminate the need for additional parts in belt tensioners. While this may not be practical in all instances, it is a good choice for space-constrained environments.
belt

Repair options for a timing belt tensioner

A timing belt tensioner is an essential part of an automobile's timing chain and is responsible for ensuring proper timing. Proper alignment of timing marks is essential to the proper operation of the engine, and improper alignment may lead to damage to the engine. To repair a timing belt tensioner, there are several repair options available. First, you need to remove the engine cover. You can then remove the timing belt tensioner by loosening the pulley using a ratchet or breaker bar.
When the timing belt isn't properly tensioned, the engine will misfire. The engine misfires when the valve opens and the pistons rise at the wrong time. When this happens, the timing belt cannot properly grip the gears and the engine will not function. If this part fails, you'll have to replace the whole timing chain. However, if you are handy with tools, you can easily replace the entire timing belt tensioner yourself.
If your timing belt tensioner is out of alignment, you should replace it. If you're not sure whether it needs to be replaced, check it with a professional and learn the details of the repair. The timing belt tensioner is the most critical part of the engine, so it's important to know about it. Otherwise, your car won't run as well as it could. Repair options for a timing belt tensioner will vary depending on the severity of the problem and how much damage it has done.
While there are several repair options for a timing belt tensioner, the average cost of replacement is $364 to $457, and this doesn't take into account any tax or fee you may be charged. DIY repair methods will usually cost you $50 to $150, and you'll likely save a lot of money in the process. However, you need to remember that you may be unable to do the job yourself because you don't know how to use the proper tools and equipment.
While it is not difficult to replace a timing belt tensioner on your own, you should know that you'll need to remove other parts of the engine as well as special tools to make the repair properly. This is an advanced repair job and requires a great deal of skill. If you're new to home car repair, you may not want to attempt it yourself. There are many other options, such as hiring a mechanic.
belt

Installation instructions

While there are no universal installation instructions for belt tensioners, the manufacturer of your car may provide detailed instructions. Before attempting to replace your tensioner, read the manufacturer's recommended procedures carefully. To install a new tensioner properly, unload the old 1 and take a picture or sketch of how the belt should be routed. Once the old tensioner is out, follow the manufacturer's torque specifications. Make sure to unload and remove the belt from the tensioner, and follow the manufacturer's torque specifications to install the new one.
If your car comes with a manual belt tensioner, you can follow the instructions. The manual will have a corresponding guide for installation. When installing a belt tensioner, make sure the manual clearly states the static tension for your particular model. Check that it is in line with the engine relief to ensure proper belt tension. You can then use a 6mm allen key to turn the tensioner clockwise and counterclockwise. Once it is in position, release the tensioner to operate. The belt tensioner should now apply the proper tension to your belt.
Before installing a new belt tensioner, make sure you read the manual completely. You should follow these steps carefully to avoid any problems with the tensioner. If the tensioner has failed, you must replace it immediately. A new belt tensioner will help you ensure proper performance of your accessory belt drive system. If you are installing a new multi-ribbed belt, you should replace the tensioner as well. However, it is important to note that replacing the belt tensioner is a complicated process and requires a mechanic to be able to safely remove the belt from the engine.
To install a second stage drive belt, walk the belt onto the input drive and generator. Ensure that the belt is seated properly in the grooves of the pulleys. Next, replace the input drive belt and right and left Drive Disk covers. Test the machine to ensure that it is working properly. If it doesn't, replace the original drive belt. After installing the new belt, you may want to read the manual again to make sure it is in perfect condition.

China wholesaler Customized Rubber Roller Conveyor Idler for Package Machine     with Great qualityChina wholesaler Customized Rubber Roller Conveyor Idler for Package Machine     with Great quality